Copper Electrolysis Overhead Crane

The special crane for copper electrolysis is a lifting and handling equipment that realizes the mutual transfer of electrode plates between the electrolytic cell, cathode stripping unit, anode shaping unit, and residual electrode washing unit in the copper electrolysis process. This crane has the characteristics of high operation efficiency, strong insulation and anti-corrosion ability, high positioning accuracy, and high intelligent and automatic control. It can meet the needs of plate transfer under the copper electrolysis process, and can simultaneously realize the lifting of small materials and plate short-circuit detection.

 

The electrolytic copper crane is mainly composed of electrical control mechanism, crane and trolley travelling mechanism and crane girders. The trolley mechanism consists of a hoisting mechanism, a trolley travelling mechanism, a trolley frame, an outer frame, a mobile cab, a liquid receiving tray mechanism, and a spreader. The spreader is composed of a fixed guide frame, a movable guide frame, a cathodic and anode hanging bag, and an arrangement comb.

 

The crane hoisting, trolley travelling and crane travelling speed are all variable frequency drive, the whole crane is controlled by Siemens 1500 series PLC, the PLC and inverter is controlled by PROFINET communication. There is a touch screen in the driver's cabin, which can display the whole crane status information and fault information. The crane and trolley are positioned by laser ranging, with a positioning accuracy of ±10mm.

 

Our electrolytic copper crane has good performance and reliable operation, and is well received by users.

 

Main Features of Multifunctional Crane for Electrolytic Copper

 

• Strengthen Design, Improving Accuracy

 

Strengthen design of the main beam, greatly improving the mechanical performance and load-bearing capacity.

The main lifting mechanism realizes synchronous lifting and is equipped with anti-chaotic rope and anti-wear devices, which can be widely used in multi-lifting point lifting equipment.

 

Automatic positioning to improve the positioning accuracy of crane and trolley and the positioning accuracy of spreaders.

 

• Highly Intelligent, Safe Operation

 

The automation application program can carry out remote network control of the whole crane, realize the operation monitoring of the whole machine and provide fault indications and solutions, and the product operation realizes a high degree of intelligence.

It has emergency manual control system, which will continue to operate the crane to complete the process safely and stably in case of communication errors.

Electrical insulation ensures the safe use and maintenance of cranes and spreaders on high-current electrolyzers.

 

• Various Controls, Automatic Operation

 

There are three control modes: cab operation, remote control operation, and ground station operation, ensuring that the lifting status can be controlled at any time, and the lifting operation can be carried out easily, and it realizes the automatic flow operation of the workshop.